Plastivo Extrusions

Product Description:

The Plastic Strand Pelletizer Machine (68 kW) is a high-efficiency, industrial-grade solution for precisely cutting plastic strands into uniform pellets. It handles a wide range of thermoplastics including HDPE, LDPE, PP, ABS, and PET—ideal for medium to large-scale recycling or compounding operations.

Powered by a robust 68 kW motor, the machine delivers consistent performance with an output capacity of 100 to 300 Kg/hour, depending on material type and strand thickness. Its stainless-steel cutting chamber, hardened rotary blades, and adjustable speed control ensure consistent granule size with reduced dust formation.

Whether part of a strand extrusion line or used stand-alone, this pelletizer ensures high throughput, minimal downtime, and uniform pellets—making it a top choice for plastic manufacturers, recyclers, and masterbatch producers.

Key Features:

• Power Rating: 68 kW heavy-duty motor

• Capacity: 100–300 Kg/Hour

• Pellet Size: Adjustable (2–5 mm)

• Build: Anti-corrosive stainless steel housing

• Cutting System: Rotary & fixed blade setup

• Control: Optional PLC touch screen

• Cooling: Water spray or air cooling

• Drive: Belt or gear-driven

• Safety: Emergency stop, interlocks, overload protection

Applications:

• Plastic recycling plants

• Masterbatch manufacturing

• Compounding industries

• Injection & extrusion molding

Advantages:

• High wear resistance

• Quick-change blade system

• Low vibration & noise

• Consistent granule size

• Compatible with various polymers

FAQ:

1. What plastics can it process?
HDPE, LDPE, LLDPE, PP, ABS, PS, PET, and other thermoplastics.

2. How many strands at once?
6 to 16 strands, depending on die design and material thickness.

3. Is pellet size adjustable?
Yes, typically 2–5 mm via blade and speed settings.

4. Can it be part of a recycling line?
Yes, compatible with strand troughs, dryers, and air knives.

5. Does it use water for cooling?
Yes, typically with a water trough or spray cooling system.

6. What’s the power usage per hour?
Approx. 45–55 units/hour, depending on load.

7. Blade maintenance frequency?
Every 30–50 tons of output, depending on material.

8. What maintenance is required?
Regular cleaning, blade checks, lubrication, and belt tensioning.

9. Can it be customized for higher output?
Yes, higher kW and capacity models are available.

 

10. What’s the lead time?
Standard: 4–6 weeks. Faster delivery may be possible.

The Plastic Dana Machine with Die Face Cutter (75 kW) is a compact and efficient granulation system built for recycling and pelletizing thermoplastics. Equipped with a powerful 75 kW motor and high-speed die-face cutting unit, it converts melted plastic into uniform, high-quality pellets.

With a production capacity of 100 to 400 Kg/hour, this machine is ideal for recyclers, compounders, and manufacturers handling HDPE, LDPE, LLDPE, PP, and similar materials. The integrated die face cutter ensures automatic, direct pellet formation with minimal manual handling and consistent pellet size.

The system includes advanced temperature control, degassing for moisture removal, and customizable cutter speed, making it reliable for continuous operations with reduced downtime.

Key Features:

• Power Rating: 75 kW main drive

• Capacity: 100–400 Kg/hour

• Pelletizing Type: Die-face cutter (automatic)

• Material Compatibility: HDPE, LDPE, LLDPE, PP, etc.

• Degassing: Single/dual vent zones

• Filtration: Hydraulic screen changer or mesh plate

• Cooling System: Water-ring or air cooling (optional)

• Control Panel: Digital or PLC

• Build: Alloy steel screws and nitrided barrels

Applications:

• Plastic recycling units

• Pellet/granule manufacturers

• Masterbatch processing

• Film and bag recyclers

Benefits:

• Compact and automated pelletizing

• Consistent pellet size and quality

• Reduced labor with die-face cutting

• Handles light-printed and washed film

• Energy-efficient and low maintenance

Frequently Asked Questions (FAQ):

1. What materials can it process?
HDPE, LDPE, LLDPE, PP, and other thermoplastics.

2. What’s the output capacity?
100 to 400 Kg/hour depending on input material and operation speed.

3. How does die-face cutting work?
Molten plastic is cut at the die head into pellets, eliminating the need for strand cooling and cutting.

4. Does it support moisture removal?
Yes, via single or dual vent degassing zones in the barrel.

5. Can I change pellet size?
Yes, by adjusting cutter speed and die design.

6. What power connection is required?
3-phase industrial connection with proper load support.

7. How much space is needed?
Typically around 500–800 sq. ft., depending on setup.

8. Can it handle printed or multilayer films?
Yes, it can process light-printed and multilayer films with proper filtration.

9. Is the system customizable?
Yes, screw design, control panel, cutter type, and capacity can be tailored.

10. What is the delivery lead time?
Standard is 5–7 weeks, subject to order volume and customization.

The Plastic Recycling Machine (68 kW) is a heavy-duty system designed for efficient recycling of raffia waste, woven sacks, PP bags, and other film-based plastics. With a capacity of 100 to 300 Kg/hour, it is well-suited for medium-scale recycling operations requiring consistent pellet output and material recovery.

This machine uses a single screw extruder with integrated venting, filtration, and a strand or die-face pelletizer, depending on user preference. Built to handle tough raffia waste, it offers high torque, excellent melt filtration, and moisture removal—ensuring clean, reusable granules.

The 68 kW power rating supports continuous, stable performance while remaining energy-efficient. It's an ideal solution for recyclers, woven bag manufacturers, and compounders.

Key Features:

• Power Rating: 68 kW

• Capacity: 100–300 Kg/hour

• Material Compatibility: PP Raffia, woven sacks, film scrap

• Extruder Type: Single screw with venting

• Filtration: Hydraulic screen changer or breaker plate

• Pelletizer: Strand or die-face (customizable)

• Cooling: Water bath with blower or air cooling

• Control Panel: Digital or PLC

• Build: Hardened screw and nitrided barrel for long life

Applications:

• Raffia bag recycling

• Woven sack granule making

• PP bag manufacturers

• Medium-scale recycling plants

Benefits:

• Designed for raffia & woven waste

• Stable output with minimal downtime

• Handles printed & laminated raffia

• Low maintenance, high durability

• Uniform granule output

Frequently Asked Questions (FAQ):

1. What materials can this machine recycle?
PP raffia, woven sacks, laminated bags, and similar film-based plastics.

2. What is the production capacity?
Between 100 to 300 Kg/hour, depending on material quality and feeding rate.

3. Can it handle printed or laminated raffia?
Yes, with proper filtration, it can process light-printed and laminated raffia waste.

4. What type of pelletizer is used?
It supports strand pelletizer or die-face cutter based on customer preference.

5. Does it remove moisture?
Yes, the venting zone removes moisture and gas; drying may be required for heavily wet material.

6. How much space is needed?
Roughly 600–900 sq. ft. for the complete line, including feeding, cooling, and collection.

7. What kind of power supply is required?
3-phase industrial connection, suited for 68 kW main load and auxiliaries.

8. Is the pellet size adjustable?
Yes, by changing cutter speed and die hole size.

9. Is customization available?
Yes, including screw design, control system, cutter type, and layout.

 

10. What is the delivery time?
Standard lead time is 5–6 weeks, based on order volume and custom features.

The Mother Baby Plastic Recycling Plant (98 kW) is a high-performance system designed for efficient recycling of post-consumer and industrial plastic waste. Featuring a twin extruder (mother-baby) setup, it enables continuous processing of plastic materials into high-quality granules with minimal labor and energy usage.

With a capacity of 250 to 500 Kg/hour, this plant is ideal for medium to large-scale recycling of HDPE, LDPE, LLDPE, PP films, woven bags, and stretch films. The dual extruder design enhances filtration, removes moisture and volatiles, and ensures better pellet quality.

Equipped with a powerful 98 kW motor, temperature controls, and automatic cutter, this plant offers consistent output, lower operating costs, and reliable performance in demanding environments.

Key Features:

• Power Rating: 98 kW (combined)

• Capacity: 250–500 Kg/hour

• Extruder Type: Twin screw (Mother + Baby)

• Materials: LDPE, LLDPE, HDPE, PP films, etc.

• Degassing: Dual vent zones

• Filtration: Hydraulic screen or breaker plate

• Pelletizer: Strand or die-face (customizable)

• Cooling: Water ring or air cooling

• Control Panel: Digital/PLC

• Build: Alloy steel screws, nitrided barrels

Applications:

• Plastic recycling plants

• Film and bag recyclers

• Woven sack and raffia recyclers

• Compounders and granule manufacturers

Benefits:

• Stable, continuous operation

• High-quality pellet output

• Effective moisture/contaminant removal

• Low manpower requirement

• Easy maintenance

• Energy efficient and customizable

Frequently Asked Questions (FAQ):

1. What plastics can be processed?
LDPE, LLDPE, HDPE, PP films, woven bags, printed scrap, and stretch wrap.

2. How is it different from a regular extruder?
The mother extruder melts and filters; the baby extruder improves melt quality and removes moisture for better pellets.

3. What is the output capacity?
250 to 500 Kg/hour, depending on material and feeding.

4. Can I use a die-face cutter?
Yes. Options include strand, die-face, or water ring cutter.

5. What space is needed?
Approx. 800–1000 sq. ft. for full operation, including feeding and cooling.

6. How is moisture handled?
Dual venting zones remove moisture and gases. Pre-drying may be needed for wet materials.

7. What power supply is required?
3-phase industrial connection with adequate kVA rating.

8. Can it process printed/multilayer films?
Yes, it handles lightly printed and multilayer films with proper filtration.

9. Is customization available?
Yes, including screw design, cutter type, control panel, and layout.

10. What’s the delivery time?
Standard lead time is 6–8 weeks, depending on order and customization.

Granules Making Machine

High-Quality Construction: Designed with precision engineering, the Granules Making Machine is made from durable and high-grade materials to ensure longevity and consistent performance.

Efficient Granulation Process: This machine efficiently converts raw materials into uniform granules, making it ideal for industries such as plastics, pharmaceuticals, chemicals, and food processing.

Advanced Technology: Equipped with modern granulation technology, it ensures optimal output with minimal material wastage, increasing productivity and cost-effectiveness.

Customizable Options: Available in various sizes and configurations to meet different production requirements, with options for customized granule sizes.

User-Friendly Operation: Designed for ease of use, with an intuitive control panel, automatic feeding system, and hassle-free maintenance.

Energy Efficient: Optimized for lower power consumption while delivering high output, making it an eco-friendly and cost-effective solution for manufacturers.

Versatile Applications: Suitable for processing a variety of materials, including plastic resins, fertilizers, pharmaceuticals, food products, and more.

Robust Safety Features: Comes with built-in safety mechanisms to prevent overheating, overloading, and other operational hazards, ensuring safe and smooth operation.

Minimal Maintenance: Requires minimal servicing, with easy-to-clean components that help maintain consistent performance over time.

Ideal for Industrial Use: A perfect choice for manufacturers looking for a reliable, high-performance granulation machine to improve production efficiency and product quality.

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