Plastivo Extrusions

The Lab Scale Twin Screw Extruder (40 kW) is a precision-engineered machine designed for research, development, pilot-scale production, and quality control testing of plastic compounds, masterbatches, additives, and specialty formulations. With an output range of 10–50 Kg/hour, it offers excellent control, versatility, and repeatability in small-batch processing.

Equipped with co-rotating twin screws, modular barrel segments, and precise temperature control, it allows testing of different materials under varied shear, residence time, and feed rates. The system supports both granule and powder feeding, and can be customized with liquid dosing or venting options.

Compact, user-friendly, and highly adaptable, this extruder is an essential tool for labs and R&D centers working with PVC, PE, PP, ABS, PLA, bioplastics, and engineering polymers.

• Power Rating: 40 kW

• Output Capacity: 10–50 Kg/hour

• Screw Type: Co-rotating twin screw

• Barrel Design: Modular, with multiple heating zones

• Control Panel: PLC-based with touchscreen interface

• Feed System: Hopper with optional gravimetric or volumetric feeder

• Material Compatibility: Thermoplastics, blends, masterbatch, bio-compounds

• Cooling System: Air or water cooling for barrel zones

• Customization: Liquid dosing, side feeding, vacuum degassing

• R&D and formulation trials

• Masterbatch and additive testing

• Polymer blending and compounding

• Bioplastic and degradable material trials

• Academic and institutional research

• Pilot-scale batch production

• Ideal for lab and pilot-scale testing

• Low material consumption, minimal waste

• Modular setup for experimental flexibility

• Precise control over temperature and shear

• Supports a wide variety of materials and additives

• Compact, durable, and easy to maintain

1. What materials can this lab extruder process?
PVC, HDPE, LDPE, PP, ABS, PLA, filled compounds, bio-based plastics, and more.

2. What is the machine’s output?
Approximately 10–50 Kg/hour, depending on material, screw design, and feeding.

3. Is the screw configuration customizable?
Yes, screw elements and barrel segments can be rearranged for different mixing and compounding needs.

4. What control system is used?
A PLC-based touchscreen panel for controlling temperature, speed, and zone settings.

5. Can it be used for both powder and granule feeding?
Yes, it supports both types with optional side feeders or dosing systems.

6. Is it suitable for continuous testing?
Yes, it's designed for repeatable, small-batch runs under stable processing conditions.

7. What cooling system is included?
Barrel zones can be cooled with air or water, depending on setup.

8. What industries typically use this machine?
Plastics R&D labs, universities, masterbatch manufacturers, compounders, and bioplastics innovators.

9. How much space is needed for installation?
Approx. 100–200 sq. ft., depending on layout and accessories.

10. What’s the lead time?
Typically 4–6 weeks, depending on configuration and customization.

The Twin Screw Extruder Machine by Plastivo Extrusions is a cutting-edge solution designed for efficient and versatile plastic processing. With advanced features and robust construction, this machine is ideal for compounding, mixing, and extrusion of various plastic materials, offering superior performance and reliability.

• Material: Built with durable stainless steel components to withstand high wear and tear.
• Screw Type: Co-rotating twin screws for uniform mixing and compounding.
• Capacity: Designed for high output rates, suitable for industrial-scale operations.
• Automatic Grade: Available in Automatic, Semi-Automatic, and Manual options to suit diverse operational needs.
• Application: Ideal for processing PVC, PE, PP, and other thermoplastic materials.
• Power Source: Electric-powered for reliable and energy-efficient performance.

1. Superior Mixing Capability:

   • The twin screw design ensures uniform material dispersion and thorough mixing, resulting in high-quality output.
   • Supports processing of filled and reinforced plastics.

2. High Productivity:

   • Capable of handling large-scale production with consistent performance.
   • Customizable configurations for different material formulations and throughput requirements.

3. Durable and Reliable:

   • Constructed with high-grade materials to ensure longevity and minimal maintenance.
   • Designed to handle high pressures and temperatures during the extrusion process.

• Precise feeding mechanism for uniform material flow into the extruder.
• Handles a variety of materials, including powders, pellets, and flakes.

• Robust and wear-resistant screws for long-term use.
• Co-rotating design ensures consistent material movement and prevents clogging.

• Barrel equipped with multiple heating zones for precise temperature control.
• Integrated cooling system maintains optimal processing conditions.

• Customizable die head for producing pipes, sheets, or profiles.
• Designed for quick changeovers and minimal downtime.

• User-friendly interface for monitoring and adjusting processing parameters.
• Includes safety features and automation options for efficient operation.

• Plastic Compounding: Ideal for mixing additives, fillers, and reinforcements.
• Pipe and Profile Extrusion: Suitable for producing PVC, PE, and PP pipes and profiles.
• Film and Sheet Extrusion: Ensures consistent thickness and high-quality output.

• Advanced Technology: Co-rotating twin screw design ensures superior mixing and dispersion.
• High Efficiency: Delivers consistent output with minimal energy consumption.
• Versatility: Handles a wide range of materials and applications.
• Durability: Engineered for long-term performance with minimal maintenance.
• Ease of Use: Simplified controls and design for operator convenience.

Made in India, the Twin Screw Extruder Machine by Plastivo Extrusions is a robust and reliable choice for modern plastic processing needs, delivering outstanding performance for industrial applications.

The HDPE Pipe Extrusion Machine (110 kW) is a high-performance extrusion line designed for manufacturing HDPE pipes used in water supply, agriculture, gas distribution, drainage, and industrial piping systems. With a production capacity of 100–350 Kg/hour, it’s ideal for medium to large-scale manufacturers seeking consistent pipe quality and round-the-clock performance.

The complete setup includes a high-torque single-screw extruder, spiral die head, vacuum calibration tank, cooling trough, haul-off unit, and automatic cutting machine. All components are precisely synchronized for smooth operation, dimensional stability, and minimal waste.

This line supports production of pipes from 20 mm to 160 mm OD (customizable) with smooth or textured finishes. Optional add-ons like co-extrusion stripes, inkjet printing, or belling unit can be integrated.

• Power Rating: 110 kW

• Output Capacity: 100–350 Kg/hour

• Pipe Sizes: 20 mm to 160 mm OD (customizable)

• Material: HDPE / MDPE / PE100

• Extruder: High-efficiency single screw with temperature zones

• Die Head: Spiral die for even melt flow

• Cooling System: Vacuum calibration tank + SS water cooling trough

• Haul-Off Unit: Two or four caterpillar-type with speed control

• Cutter: Automatic rotary or planetary cutter

• Control Panel: PLC-based with digital temperature control

• Drinking water and plumbing systems

• Agricultural and drip irrigation lines

• Gas and compressed air pipelines

• Cable ducting and industrial fluid transfer

• High production capacity with energy efficiency

• Smooth and uniform pipe wall thickness

• Stable operation for long production runs

• Easy to operate, clean, and maintain

• Expandable with optional marking, printing, or co-extrusion

1. What materials can be processed?
Primarily HDPE, but also MDPE and PE100 depending on the formulation.

2. What pipe diameters can it produce?
Standard range is 20 mm to 160 mm, but can be customized as needed.

3. What is the output capacity?
Between 100 to 350 Kg/hour, depending on pipe size and material flow rate.

4. Can it run continuously?
Yes, it's designed for 24/7 production with stable output and minimal downtime.

5. Is co-extrusion possible?
Yes, with an optional co-extruder, the system can produce pipes with colored stripes or multi-layers.

6. What kind of cooling system is included?
Includes a vacuum calibration tank for sizing and stainless steel water trough for fast cooling.

7. What is the power requirement?
Requires a 3-phase industrial connection suitable for a total load of 110 kW.

8. What is the space requirement?
Typically 1,200–1,500 sq. ft. for the full line, including control and maintenance access.

9. Can this line include printing or marking?
Yes, online inkjet printers or embossing units can be integrated on request.

10. What is the delivery timeline?
Standard delivery is 5–7 weeks, depending on order customization and volume.

The Single Screw Extruder Machine (75 kW) is a versatile and powerful extrusion system designed for manufacturing a wide range of plastic pipes and profiles using PVC, HDPE, or PP raw materials. With a production capacity of 100–300 Kg/hour, it suits medium-scale manufacturers seeking efficiency, flexibility, and consistent output.

Engineered with a hardened nitrided screw and barrel, advanced temperature-controlled zones, and a precision gear-driven system, this extruder ensures excellent melt homogeneity and stable extrusion for various pipe diameters and profile shapes.

It can be used as part of a complete extrusion line for producing water pipes, cable ducts, window profiles, edge trims, and other hollow or solid plastic profiles. The machine supports both round and custom-profile dies with quick changeover capabilities.

• Power Rating: 75 kW

• Output Capacity: 100–300 Kg/hour

• Material Compatibility: PVC, HDPE, PP (Granules or Regrind)

• Screw & Barrel: Nitrided, hardened alloy steel

• Drive System: Gearbox with AC/Servo motor

• Temperature Zones: Multi-zone barrel heating with digital control

• Cooling: Air or water-cooled barrel zones

• Die Compatibility: Round pipe or custom profile dies

• Control Panel: Digital or PLC-based

• PVC electrical conduits & plumbing pipes

• HDPE water and gas pipes

• PP corrugated or pressure pipes

• Window & door profiles

• Plastic cable ducts, edge bands, U-channels

• Custom hollow and solid plastic sections

• Suitable for multiple polymers and end-products

• High plasticizing efficiency and smooth extrusion

• Easy to operate with low maintenance

• Ideal for flexible production – pipe and profile in one machine

• Compact design, energy-efficient operation

• Excellent melt quality for consistent wall thickness

1. What materials can this extruder process?
It handles PVC, HDPE, and PP, either virgin or reprocessed granules.

2. What is the output capacity?
Approximately 100 to 300 Kg/hour, depending on material, die type, and screw design.

3. Can it produce both pipes and profiles?
Yes. With interchangeable dies, you can manufacture round pipes or custom plastic profiles.

4. What is the screw and barrel material?
Made from nitrided, high-alloy steel for durability and corrosion resistance.

5. Is the machine suitable for continuous operation?
Yes, it is built for 24/7 industrial production with stable performance.

6. Can I use it in an existing extrusion line?
Yes, it can be integrated into new or existing pipe/profile production lines.

7. What is the recommended pipe size range?
With appropriate tooling, pipe diameters from 16 mm to 110 mm can be produced.

8. What is the power supply requirement?
Requires a 3-phase industrial electrical connection, supporting a 75 kW load.

9. Can the machine be customized?
Yes. Screw L/D ratio, die design, heating zones, and automation can be tailored.

10. What is the lead time for delivery?
Standard delivery is 5–6 weeks, based on your customization and availability.